motorcycle-parts-reference

Repository containing information about parts and modifications for various motorcycles

This project is maintained by mitchellwaite

Cam Upgrades

< KLX 250

Web Cam Racing Cams

Web Cam racing cams makes a few different grinds for the KLX 250 and 300. The best “bang for your buck” seems to be the 101 grind, but a 351cc big bore kit will make more of a difference for the same cost. If cost is not a concern, the 351cc big bore kit would definitely make more power with an upgraded cam.

2020 KLX 300R/300SM cams

Another option for 2020 and earlier KLX 250/2007 and earlier KLX 300R may be to use OEM cams from the 2020 KLX300R or 2021 KLX300SM. NOTE that I have not been able to confirm compatibility (2020 300s use different valve springs and tappets), or the exact differences in lift and cam timing. Anecdotal evidence seems to indicate a boost in peak power over the stock 250 cams.

Part No. Cam Gear P/N  
12044-0786 12046-0576 2020 KLX 300R Intake
12044-0787 12046-0576 2020 KLX 300R Exhaust
12044-0994 12046-0630 2021 KLX 300SM Intake
12044-0995 12046-0630 2021 KLX 300SM Exhaust

Reference Cylinder Head & Cam Differences for my notes on this topic.

Cam Comparison

Cam Valve lift (in.) (EX/IN) Duration (EX/IN) Duration @ 0.050” (EX/IN) EX C.L. IN C.L. LSA Overlap Overlap @ 0.050” EX Open @ 0.050” EX Close @ 0.050” IN Open @ 0.050” IN Close @ 0.050”
Stock 0.325/0.325 260/264 212/215 111.0 110.0 110.5 41 0 37 BBDC 5 BTDC 2.5 ATDC 37.5 ABDC
2020 Stock tbd                      
Webcam 631 0.343/0.343 250/250 224/224 106.0 104.0 105.0 40 14 38 BBDC 6 ATDC 8 BTDC 36 ABDC
Webcam 101 0.350/0.350 250/250 229/229 106.0 104.0 105.0 40 19 41 BBDC 8 ATDC 10 BTDC 39 ABDC
Webcam 293 0.360/0.360 248/248 226/226 106.0 104.0 105.0 38 16 39 BBDC 7 ATDC 9 BTDC 37 ABDC
Webcam 55 0.351/0.351 266/266 241/241 106.5 104.5 105.5 55 30 47 BBDC 14 ATDC 16 BTDC 45 ABDC
Yoshi ST-1 0.362/0.346   238/234                  

I’ve borrowed most of the above table from the following page, archived by the wayback machine: